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Velvet fabric starts as a double-layer weave, with a set height of pile warp connecting the top and bottom layers; once woven, the two layers are cut apart to yield two separate pieces of velvet fabric in a single pass.

An intelligent velvet control system manages electronic let-off for ground and pile warp separately, along with electronic pile raising, electronic dobby shedding and electronic confuser weft insertion, keeping tension uniform and pile height accurate throughout the weaving process.

Air jet weft insertion avoids the friction between warp, pile and selvedge yarn that rapier and shuttle looms cause, while confuser relay insertion improves efficiency and cuts energy use, a genuine advantage unique to this air jet approach.

Key Highlights

• Structure: Double-layer weave, cut into two velvet pieces

• Control: Intelligent electronic system for let-off and shedding

• Efficiency: Confuser relay insertion saves energy


SALIENT FEATURES

Velvet Weaving

  • 1

    Specialized Velvet Temple Cylinder

    A special weft feeder works with dedicated main and auxiliary nozzles tuned for fiberglass, delivering reliable insertion while reducing the abrasion fiberglass yarn causes to nozzles and guides, exte...

  • 2

    Heating Selvedge Device

    Crank type and cam type beat-up system for our wide width machine, to suit light, medium and heavy fabrics.

  • 3

    Precise Pile Height Control

    Due to the relatively low running speed, loom spare parts can be used for longtime without replacement, the maintenance cost is extremely low.

  • 4

    Electronic Pile Raising and Dobby Shedding

    Our special weft insertion system enables the wider-width loom to weave fabric width double than the loom loom, which has only been practiced in shuttle loom before. For example, our 7 meter reed widt...

TECHNICAL SPECIFICATIONS

Velvet Weaving

Width4 meters ~ 50 meters (customizable)
Operation Speed30~120 rpm (depending on width)
Yarn ScopeCotton, polyester, fiberglass, carbon fiber, jute, sisal and etc.
Weft Density1~50 picks/cm
Beat-up SystemCrank type and cam type (for light, medium and heavy fabrics)
Take UpElectronic take-up driven by servo motor
Let-offElectronic let-off driven by servo motor
SheddingElectronic dobby or cam shedding
Weft InsertionFlexible rapier with double width weaving capability
Special FeatureDouble width weaving: 7m reed width can produce 13.5m fabric
ApplicationCarpet, agriculture, military, geotextile industry




Interested in Velvet Weaving?

Contact our technical team to discuss your specific requirements and get a customized quote.