We offer a high-end range of specialized 3D composite textile machines, including hollow preform weaving machines, 2.5D and 3D multilayer weaving machines, and multifunctional specialized weaving machines built for advanced structural fabrics.
These machines form interlayer orthogonal, angle interlock, multilayer, honeycomb and sandwich structures, along with hollow preforms, serving industries where structural performance is critical: aerospace, automotive and rail transportation.
We also offer customization for a wide range of 3D woven preforms and preform weaving processes to match each customer's specific structural requirements.
Key Highlights
Machine range: Hollow preform, 2.5D/3D multilayer, multifunctional
Structures: Interlayer orthogonal, angle interlock, honeycomb, sandwich
Industries: Aerospace, automotive, rail transportation
Customization: Wide range of 3D woven preforms available
The composite preform 3D weaving machine is an advanced piece of equipment that integrates automation and precision. It is suitable for producing complex 3D multilayer integrated structural preforms. This weaving forming machine is suitable for the manufacture of various 3D preforms, including aerospace engine blades, multilayer rotational integral contoured fabrics, and thickened flat products.
Features
Large forming range: It adopts a heddle opening mechanism and is designed with a maximum forming range of 600 mm in width and 20 mm in thickness, providing the production capacity for multilayer 3D composite preforms.
High production accuracy: The online visual inspection accuracy reaches 0.02 mm. It is equipped with a 5-megapixel acquisition system that can inspect preform production quality in real time.
Excellent product performance: The 3D woven preform has an integrated 3D structure, and the fabricated parts offer excellent interlaminar performance.
Customizable products: It can form 3D structures such as triaxial orthogonal and 2.5D interlayer angle-interlock structures in an integrated process, enabling the production of 3D I-beams, tubular parts, and other preforms.
Weaving reed width | 600mm | Applicable fibers | Carbon fiber, basalt fiber, quartz fiber, etc |
Interlock fabric thickness | 20mm | Warp density | 2～8ends/cm |
Weaving speed | 15picks/min | Weft density | 2~8picks/cm |
Preform length | 1000~3000mm, customized | Shedding | Heald frame |
Beating-up | Parallel beating-up | Take-up | Parallel traction or bobbin winding |
The 3D hollow fabric weaving machine is used to weave a variety of hollow preforms and is suitable for the continuous and automated weaving of high-performance fibers. It features a double-layer, double-rapier structure with interlaced weft insertion in the middle. It is mainly designed to meet the manufacturing needs of composite material products in military and aerospace applications. In addition, it is also suitable for weaving hollow pile fabrics made from light and medium-to-heavy industrial fibers, meeting the needs of technical textiles, construction, and civilian applications for the production of various decorative fabrics, cleaning fabrics, and apparel fabrics.
Weaving reed width | 1750mm | Applicable species | Pile fabrics and hallow fabrics |
Pile height range | 5~80mm | Maximum weft insertion rate | 840m/min |
Beam flange | Ground beam 1000mm, pile beam 1250mm | Machine speed | 180~240rpm |
Shedding | Dobby, electronic heald frame or jacquard | Weft Insertion | Double rigid rapier |
Beating-up | Two sets cam parallel beating-up | Take-up, let off and pile cutting | Electronic servo |
The 3D sample weaving machine is highly versatile. By switching control programs and replacing certain mechanical components, it can produce angle-interlock fabrics, variable-cross-section angle-interlock fabrics, or hollow fabrics. It is designed to meet the needs of university teaching and research, institutes, and enterprise sample production.
Weaving reed width | 200mm～400mm | Applicable species | Hollow fabrics, interlock fabrics or variable-cross-section fabrics |
Pile height of hollow fabrics | 5~15mm | Layer of interlock fabrics | 5~30layers |
Take-up | Parallel traction or bobbin winding | Machine speed | 15~60rpm |
Shedding | Dobby, electronic heald frame or jacquard | Weft Insertion | Rigid rapier |
Beating-up | Parallel beating-up | Let-off | From warp beam or unwinding creel |
The composite preform jacquard 3D weaving machine is a large forming system that uses a jacquard mechanism to control the shed opening. It is specifically designed for the production of thick 3D multilayer preforms with complex structures. This weaving machine is suitable for the manufacture of a variety of large 3D preforms, including aerospace engine casings, fan blades, multilayer rotational integral contoured fabrics, thickened stiffened flat panels, and tubular parts.
Features
Large forming range: It is designed with a maximum forming range of 1280 mm in width and 35 mm in thickness, and it has the production capacity for large-size, thick 3D composite preforms.
Customizable products: It is equipped with a jacquard shedding mechanism, offers broad product versatility, and can produce 3D stiffened structural parts, I-beams, tubular parts, honeycomb structures, and other preforms.
Integrated cutting: An integrated cutting mechanism can be added as an option. It works with the motion control of the horizontal traction mechanism to enable online preform production and synchronized precision cutting.
Excellent product performance: It can form 3D structures such as triaxial orthogonal and 2.5D interlayer angle-interlock structures in an integrated process, and the resulting components offer excellent interlaminar performance.
Forming range | 1280 mm (width) × 35 mm (thickness) | Maximum yarn layers | 30layers |
Maximum no. of spindles | 10000 spindles | Warp density | 2～7ends/cm |
Weaving speed | 15picks/min | Weft density | 2~7picks/cm |
Traction speed | 0~0.5m/min | Shedding | Jacquard |
Warp storage capacity | 1500m(12K) | Machine dimension | 12000*7000*6000mm |
Contact our technical team to discuss your specific requirements and get a customized quote.
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